M12 Power - Part of the popular M12 Family

M12 connectors are one of the most frequently used solutions in industrial connectivity. The main reason for the popularity in industrial automation is the compact and strong design which makes M12 connectors ideal for tough conditions found in industrial applications. The screw locking system of M12 connectors and the compactness made it an industry standard for automated industrial factory floors.

M12 connectors offer many advantages

Durability
The compact connector design helps to withstand harsh industrial environments and conditions such as extreme temperatures, vibration, exposure to dust, moisture, and chemicals.
Electrical performance
Reliable signal and power transmission is a key factor in industrial applications. M12 connectors can offer a great performance by providing low contact resistance, low voltage drops, and high current capacity.
Ease of installation
Due to the simple installation M12 connectors are time- and cost-effective during set up and maintenance of industrial systems.
Versatility
The compatibility with various electrical and data signals makes them suitable for many applications.
Size
The compact and light design of M12 connectors is great for industrial applications with limited space such as sensors and actuators.

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M12 Power series from binder

The ability of the M12 to deliver power, data and signal has led to its adoption for a wide range of devices. However, the possibility of mating a connector carrying power to a delicate sensor or a network router creates the potential for dangerous situations.

To minimise this risk, the M12 connector employs features that will prevent incorrect employment. Each application uses a different combination of contact arrangements and keyways that are unique to specific applications, governed by a series of codes.

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M12 S Power Steckverbinder — binder’s compact M12 S-coded options

M12 L Power Steckverbinder — binder’s M12 L-code family for reliable data transmission

Each code has been created to suit a particular type of use. The M12 Power family from binder delivers connectors that are suitable for both AC and DC power applications. The 814 and 824 series are suitable for power installations up to 630 V AC. The 814 series features S-coding and is available with 2 poles or 3 poles, plus a leading earth pin to provide electrical safety in AC applications. They are capable of currents up to 16 A, while the K-code 824 series features 4 poles and an earth contact (4+PE) capable of carrying 12 A.

For connectors intended for direct current, the 813 and 823 series are designed to provide 63 V power. The 813 series uses T-coding and is fitted with 4 contacts that can carry currents of up to 16 A. Its partner is the L-coded 823 series that offers an extra earth contact and is rated to currents of 12 A.

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All members of binder’s M12 Power connectors share a number of key features. All are sealed to IP67, which means that they are protected against the moisture typically found on the factory floor. This makes them ideal for demanding industrial processes, while also providing solutions for connectors in a wide range of other exposed installations, from architectural lighting to security equipment.

The M12 Power family offers the installers a range of choices to suit different requirements. For new equipment, designers can make extensive use of pre-made cables. These M12 connector cables feature cable protection that is overmolded directly onto the connector to create a slim, sealed termination that is fully tested and ready for use. This saves an enormous amount of time during installation and makes the task simpler.

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M12 Steckverbinder — binder’s M12 field-wireable options

Not all applications can make use of ready-made cables. Some installations take place in hard-to-reach locations, while others require repairs and maintenance to be carries out on a machine already in use. For these occasions, the M12 Power family from offers field wireable solutions. Using screw clamp connections, they can be installed in the field with common hand tools. This makes the M12 Power family ideal for maintenance personnel who must repair or reroute cables in-situ.

Alongside cable connectors, the M12 Power family includes a comprehensive range of panel-mounting connectors. These are used for equipment and bulkhead-mounting applications and are available in wired and printed circuit board (dip solder) versions. They are available in the same range of coding options as the conventional connectors, adding a great deal of flexibility to installation.

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There will sometimes be occasions on which designers cannot find the perfect solution. While the M12 Power family offers a range of options and contact arrangements, some applications require a mix of small, signal connections with the robustness of power contacts. Drawing upon its extensive expertise in providing customised solutions for custom applications, binder can design and manufacture custom M12 connectors. These combine different contact types to create a connector solution that is tailored to customers’ requirements, while taking advantage of the features and familiarity of the M12 family.

The M12 Power family from binder offers a comprehensive solution to the problem of providing power connectivity in harsh conditions. With features that are ideal for the factory automation industry and beyond, the M12 Power family delivers reliability and versatility, even in the most demanding applications.

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